W2 Valves Manufacturing - Lathe
Start-up relief and pressure regulation

AE Aeropress/Aerovac pressure regulator – overpressure and underpressure regulation

Regulates the pressure upstream or downstream of compressors and protects pipework from excessive overpressure or underpressure.

AE pressure regulator, Aeropress/Aerovac type, by W2 Armaturen

Three functional variants

The Aeropress, Aeropress 10S and Aerovac cover start-up pressure relief as well as positive and negative pressure control.

Aeropress/Aerovac: Pressure regulation and start-up relief on the compressor

The pressure regulators in the AE series perform various functions in compressor systems. Aeropress is installed directly downstream of the compressor and combines start-up relief with the maintenance of the set system pressure. Aeropress 10S protects the pressure-side piping system from excessive overpressure during operation. With an optional solenoid valve, this version can also be used for start-up pressure relief.

Aerovac is located on the suction side, directly upstream of the compressor. The vacuum regulator maintains the set vacuum level and protects the pipework from excessive vacuum. An optional start-up pressure relief function is also available for Aerovac.

All three versions are specified for air and non-corrosive gases, with a permissible pressure rating of up to 2 bar(a) and operating temperatures ranging from −15 °C to +120 °C. Connection sizes and types vary depending on the variant.

Rated up to 2 bar(a)

Permissible pressure rating.

Connections from 2″ to 4″

Threaded or flanged, depending on the type.

-15 to +120 °C

Specified operating temperature range.

For air and gases

Non-corrosive gases only.

Regulating overpressure or underpressure

Appropriate function depending on the installation location.

Solenoid valve optional

Start-up function depending on the version.

Advantages and models of the Aeropress/Aerovac pressure regulators

Three functions for compressor lines

Aeropress combines start-up relief and pressure protection, Aeropress 10S limits excessive overpressure, and Aerovac protects the suction side against excessive vacuum.

System pressure adjustable at the control regulator

The control regulator senses the pressure in the main line and acts on the main valve via the diaphragm chamber. This ensures that the set system pressure is maintained at a constant level.

Flexible installation, straightforward maintenance

Installation is possible in any orientation, provided the diaphragm housing is not facing downwards. No special maintenance is required; the relief ports must remain unobstructed.

Technical specifications of the Aeropress/Aerovac pressure regulators

An overview of the key specifications for the three models – from pressure and temperature to media, connection sizes and optional start-up relief.

pressure
up to2bar
temperature range
-15 – +120°C
W2 Armaturen Manufacturing
Design and Function

Design and operation of the Aeropress/Aerovac pressure regulators

Main valve, diaphragm chambers and control regulator

The pressure regulators operate using a main valve, a diaphragm-controlled actuator, nozzles or pressure channels, and an adjustable control regulator. The system pressure is fed from the main line to the control regulator via a control pressure connection. A 750 mm long hose with a G3/8″ external thread is specified as part of the scope of supply.

The force that opens or closes the main valve is generated via the control regulator and the respective diaphragm chamber. During installation, no stress from the pipework must be transferred to the valve body. The valve can generally be installed in any position; however, an overhead position with the diaphragm housing facing downwards is not permitted.

How the Aeropress, Aeropress 10S and Aerovac work

On the Aeropress, the main valve is open in the rest position. During start-up, the air initially delivered flows into the atmosphere. As the line pressure rises, the force of the diaphragm closes the valve. In subsequent steady-state operation, the control regulator opens the control path at the set system pressure, so that the main valve limits the pressure by allowing flow to escape.

The Aeropress 10S is closed in the idle position. It opens as soon as the set system pressure is reached, thereby protecting the pressure side from excessive overpressure. An optional solenoid valve also enables start-up pressure relief. Aerovac is installed upstream of the compressor. When the set vacuum level is reached, its control principle allows atmospheric air into the diaphragm chamber and opens the main valve, thereby maintaining a constant vacuum.

Technical Specification & Advice

Technical specification and enquiries regarding Aeropress/Aerovac

When selecting the appropriate model, the following factors are particularly relevant: the required function, the installation location (before or after the compressor), the medium, the system pressure or vacuum, the flow rate, the operating temperature, and the connection size and type. Please also let us know whether a start-up relief valve with an optional solenoid valve is required.

Start-up relief and pressure regulation

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