Vacuum regulator Type 86 - manufacturing
Overflow regulators and vacuum regulators

Type 86 vacuum regulator for suction pressure systems

Opens when the suction pressure falls below a defined level and protects upstream tanks and compressors from excessive vacuum.

W2 vacuum regulator Type 86

Reliably limiting suction pressure

The regulator opens at the set limit and prevents any further drop in pressure.

W2 Vacuum regulator

Safeguarding suction pressure in compressor systems

The Type 86 vacuum regulator prevents the suction pressure from falling below a set limit. During the start-up of an open suction system, it opens as soon as the set limit is reached. In this way, the regulator counteracts any further drop in pressure and protects upstream tanks or compressors from excessive strain.

The Type 86 is designed for air. Other gases are available on request. The regulator operates automatically and requires no external power for its basic function.

Various control ranges, nominal diameters and connection types are available to suit the technical requirements. DIN, ANSI and special flanges allow adaptation to the system. Documented variants and options are available for low pressure differentials, higher temperatures, noise reduction or start-up relief.

From a pressure differential of 100 mbar

20 mbar with a larger working diaphragm.

Nominal diameters DN 80–300

Other nominal diameters available on request.

–15 to +130 °C

H version up to +250 °C.

Flexible flange connections

DIN, ANSI and special flanges.

No external power supply required

Self-acting mechanical control principle.

Flexible installation orientation

Main unit in any position; control regulator vertical.

Advantages and versions of the Type 86 vacuum regulator

High control accuracy with a short response time

The pressure-balanced valve actuator and the Type DUH control regulator ensure precise suction pressure control. Depending on the version, even small pressure differentials can be controlled.

Maintenance directly at the installation site

The simple design, with few wearing parts, allows the main unit to be serviced on site without removing it from the system. No special tools are required for the work.

Options for start-up and noise reduction

Start-up relief with a solenoid valve, as well as primary and secondary noise damping, are documented for the Type 86. The appropriate equipment is tailored to the specific application.
Fitting the intake filter to the Type 86 vacuum regulator
Fitting the control regulator to a Type 86 vacuum regulator at W2 Armaturen
Adjustment of the control regulator on the Type 86 vacuum regulator in the W2 production line

Technical data for the Type 86 vacuum regulator

An overview of the key specifications for the Type 86 – from minimum pressure differential and control range to nominal diameters, temperature and connections.

Guide range
0,03–8,00bar
Max. inlet pressure
up to25bar
Max. pressure difference
up to20mbar
temperature range
-15 – +60°C
Design
in accordance withDGRL 2014/68/EU
Connection variants
DN 50–DN 500

Other nominal diameters available on request.
Connections according to customer requirements – ANSI and special flanges also possible.

Unterdruckregler Typ 86 - Fertigung
Design and Function

How the Type 86 vacuum regulator works

Control regulator, diaphragms and ball valve

The Type 86 combines the DUH control regulator with a diaphragm-controlled actuator. The key components include the working and balancing diaphragms, hollow stem, control nozzle, control lines, setpoint spring and ball valve. The balancing diaphragm ensures a pressure-balanced valve actuator mechanism. The suction pressure is fed via the hollow spindle and the control line into the diaphragm chambers and to the control diaphragm of the control regulator.

The main unit can be installed in various orientations. The control regulator itself is always positioned vertically, regardless of the main unit’s orientation. The control lines and the presetting of the switching points are carried out at the factory.

How the Type 86 works

When a compressor is started up, the operating suction pressure is established in the upstream system. This pressure acts continuously on the control diaphragm of the DUH regulator. When the vacuum reaches the limit value set by the setpoint spring, the control valve opens. As a result, atmospheric pressure is applied to the upper diaphragm chamber after a short time.

The resulting pressure difference across the working diaphragm moves the actuator and opens the ball valve against the force of the closing spring. This prevents the suction pressure from falling any further. The setting is adjusted using the control regulator’s hand knob; turning it anti-clockwise increases the vacuum setpoint. The filter’s intake opening must be protected against clogging materials during operation

Enquiry regarding vacuum regulator type 86

Technical specification and enquiry regarding the Type 86 vacuum regulator

The following factors are particularly relevant for selection and design: the desired suction pressure or operating range, the required pressure differential, the medium and temperature, the required suction volume or flow rate, the nominal diameter, the flange connection and the installation configuration. Please also specify whether an enlarged working diaphragm, the H version, noise attenuation or start-up relief is required.

Overflow regulator

Further solutions for your application